Materials
- Tornado wood from the same tree used for the fly box project
- Vintage single-bevel axe head bought on eBay
Shaping and fitting a new wooden handle from tornado wood for a vintage single-bevel axe head.
I made this handle from the same tornado wood I used for the fly box project. The axe head is a vintage single-bevel head I bought on eBay, and I wanted a handle that felt simple, strong, and closely fitted to the head.
Most of the shaping was done with a rasp and a spokeshave. I worked slowly at the top where the handle meets the eye of the axe, taking off a little at a time and checking the fit repeatedly until it seated cleanly.
One small design experiment was leaving some sapwood visible along one side. It was interesting to see in process, but in the end I did not like the look of it in the finished tool, so I took that back out. It was a useful lesson in what this piece wanted to be.
One of my favorite parts of this piece is the knot that runs through the middle of the handle. It leaves a pattern in the finished wood that gives the tool a little more character without feeling ornamental.
Now I use this axe for shaping wood for other projects, so it has already gone from one tornado-wood project into the making of the next ones.
The raw tornado wood blank with the vintage single-bevel axe head before shaping begins. You can already see the contrast between the sapwood and heartwood.
Shaping the top of the handle so it will fit into the eye of the axe head.
Checking the fit from below as the top starts to seat into the eye.
The handle seated farther into the head, with the top proud and ready for final fitting.
Looking down from the top to check the fit and shape where the handle passes through the eye.
A close look at how the shoulder meets the head once the fit starts to come together.
Fit marks and layout lines during the last round of refining near the head.
The finished axe handle, now in use for shaping wood for other projects.